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Intelligent Coal Dry Separation Solution

HONESORT's intelligent coal dry separation solution provides a brand-new technical approach for coal separation. It is precise, eco-friendly and safe, supporting the clean and efficient utilization of coal.

Separable Coal Types

Thermal Coal
Thermal Coal

Coking Coal
Coking Coal

Kaolin
Kaolin

Coal Gangue
Coal Gangue

Black Gangue
Black Gangue

White Gangue
White Gangue

Bauxite
Bauxite

Oil Shale
Oil Shale

Lignite
Lignite

Cannel Coal
Cannel Coal

Anthracite
Anthracite

Application Scenarios

  1. Replace Manual Picking
  2. Replace Wet Coal Washing
  3. Dry Gangue Pre-Discharge
  4. Underground Separation
  5. Mobile Separation
  6. Gangue Reutilization
Replace Manual Picking
- 01 -
Replace Manual Picking

Manual picking has harsh conditions, high intensity, low accuracy, and safety risks. Intelligent dry separation completely replaces manual picking.

Higher efficiency; better environment; safer operation

Replace Wet Coal Washing
- 02 -
Replace Wet Coal Washing

Wet washing consumes large amounts of water, causes coal slime and wastewater pollution, and performs poorly on water-sensitive coals. Intelligent dry separation uses no water or medium, eliminates slime disposal issues, and adapts to various coals.

Water-free and medium-free; no coal slime; low investment

Dry Gangue Pre-Discharge
- 03 -
Dry Gangue Pre-Discharge

Gangue pre-discharge at the pithead reduces ineffective transportation costs. Accurate removal of gangue and low-grade intercalations improves clean coal yield and quality.

Lower freight; higher yield and quality; waste removal

Underground Separation
- 04 -
Underground Separation

Intelligent underground dry separation enables "sorting – gangue discharge – backfilling" closed loop: backfill gangue into goaf to unlock pressed resources, reduce transportation energy, suppress surface subsidence, and cut treatment costs.

Mining-separation-backfilling integration; lower hoisting cost; less ecological damage

Mobile Separation
- 05 -
Mobile Separation

Mobile dry separation system enables rapid relocation and flexible deployment for scattered coal sources and open-pit mining. It reduces raw coal transportation costs and avoids coal breakage and dust from long-distance transfer.

Underground mobile separation; rapid relocation; less transport

Gangue Reutilization
- 06 -
Gangue Reutilization

Intelligent dry separation enables gangue reutilization: extract high-value minerals (kaolin, pyrite), recover residual coal from historical gangue dumps to prevent spontaneous combustion, and transform solid waste into resources.

Extract value; recover residual coal; waste-to-resource

Process Flow

  • Raw Coal
  • Crushing(Optional)
  • Screening
  • Dry Separator
  • Separated Products

Application Cases

Coal
Guoneng Xinjiang Zhundong No.2 Coal Mine

Particle Size Range:50-300mm

Processing Capacity:260t/h

Xinjiang,China

China Energy Inner Mongolia Chahasu Coal Prep Plant

Feed Size Range:50-300mm

Processing Capacity:200t/h

Inner Mongolia,China

Pingyao Xingsheng Fodiangou Coal Co., Ltd.

Feed Size Range:50-600mm

Processing Capacity:140t/h

Shanxi,China

Henan Energy Zhonglian Runshi Xinjiang Coal

Feed Size Range:40-120mm

Processing Capacity:200t/h

Xinjiang,China

Xukuang Group Hami Energy Dananhu No.5 Mine

Feed Size Range:50-300mm

Processing Capacity:300t/h

Xinjiang,China

Shanxi Lu'an Chemical Group Sima Coal Industry

Feed Size Range:50-300mm

Processing Capacity:120t/h

Shanxi,China

Shanxi Lu'an Chemical Group Zhangcun Coal Industry

Feed Size Range:50-300mm

Processing Capacity:230t/h

Shanxi,China

Lingshi Tianju Xinhuiyuan Coal Industry

Feed Size Range:25-150mm

Processing Capacity:150t/h

Shanxi,China

Shanxi Coking Coal Fenxi Yixing Coal Industry

Feed Size Range:50-300mm

Processing Capacity:180t/h

Shanxi,China

Shanxi Coking Coal Huajin Jinda Coal Industry

Feed Size Range:50-300mm

Processing Capacity:150t/h

Shanxi,China

Shanxi Liliu Xinrui Coal Industry Co., Ltd.

Feed Size Range:40-300mm

Processing Capacity:150t/h

Shanxi,China

Inner Mongolia Liliang Coal Industry Dafanpu Mine

Feed Size Range:50-280mm

Processing Capacity:500t/h

Inner Mongolia,China

National Energy Beidian Victory No.1 Open-pit Mine

Feed Size Range:50-300mm

Processing Capacity:≥320t/h

Inner Mongolia,China

Underground Sorting at Yankuang Group Jisan Coal Mine

Feed Size Range:50-300mm

Processing Capacity:330t/h

Shandong,China

Shanxi Pengfei Group Fengtai Coal Mine

Feed Size Range:50-600mm

Processing Capacity:200t/h

Shanxi,China

Shanxi Maomaoshan Coal Industry

Feed Size Range:25-50/50-300mm

Processing Capacity:85-260t/h(Single-system)

Shanxi,China